Masterbatch additives for plastics
Tailor-made solutions
The world of plastics is constantly evolving: nowadays, it is essential to be able to count on high-performance and long-lasting solutions not only in terms of coloring, but also and above all in terms of specific functions to be attributed to certain products.
If you want to customize your creations in the best possible way, here is the solution: additive masterbatches, designed specifically to prove to be the real added value not only of the production processes, but also of the uniqueness of each individual product.
Designed to optimize the processing phases, additive masterbatches are able to guarantee aesthetic results of the highest level and give your products those unique peculiarities capable of making the difference on the market. Let’s find out together!
What are additive masterbatches?
You can think of our additive masterbatches as a sort of “special ingredients” for your plastic: imagine small capsules or micro granules, rich in pigments and/or “smart” additives capable, respectively, of giving life to any color you want and improving the performance of the plastic according to your needs.
To get you a little better into the mechanism, it may be useful to know that these concentrates are born from a process that involves the homogeneous mixing of pigments and additives within a polymer resin. During the processing of plastic, which can be done through different methods such as injection or blow molding, our masterbatches are added to the still virgin plastic and a very small amount is needed to give it both the desired color and the properties necessary for the end sector, such as resistance to thermal deformation or the ability to repel dust.
In essence, additive masterbatches prove to be a practical and effective solution to customize your plastic, obtaining bright and homogeneous colors and, at the same time, specific technical characteristics for highly reliable and high-performance results!
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The types of additive masterbatches
Because the intended uses and needs are so numerous and also very different from each other, our range of additive masterbatches is particularly extensive and is specially developed to help you meet any challenge you may encounter. Our proposals, the result of a perfect mix of technical knowledge and constant attention to the requests of our customers, include:
- Nucleating agents: if you are wondering how best to manage plastic deformation, the answer is in masterbatches with specific nucleating agents, real stabilizers capable of controlling the shrinkage and distortion of plastic during the delicate cooling phase. Thanks to these agents, offered in our Shelligent Line, you can keep the shape of your products intact and avoid those unpleasant aesthetic imperfections that can compromise the final result;
- Anti-UV: Plastic products are increasingly exposed to damage caused by solar radiation and UV rays, thermal deformation and even yellowing. Here is our Raytek Line includes masterbatches specially formulated to act as an invisible protective shield, capable of preserving the integrity and appearance of your artifacts exposed outdoors over time;
- Antioxidants/Thermal Stabilizers: both during processing and over time, polymers can undergo yellowing and degradation processes which, unfortunately, compromise their appearance and performance. Fortunately, our masterbatches with antioxidant agents and heat stabilizers counteract and slow down the aging of the polymer (while keeping its properties intact) and, consequently, guarantee a long life to your products;
- Antistatic: dust can be a bitter enemy of both aesthetics and functionality of numerous plastic products, especially if used in sectors such as packaging, cosmetics and construction. Thanks to our antistatic masterbatches you can create a thin invisible barrier that prevents the accumulation of electrostatic charges, repels dust and keeps your products constantly clean and efficient;
- Antibacterial: in some sectors, such as medical and food, hygiene is a fundamental requirement. That’s why we have also thought of antibacterial masterbatches, which can offer extra protection from the proliferation of microbes and bacteria on surfaces, with the aim of offering a safer and more protected environment to the end consumer;
- Flame retardants: If you are dealing with applications that require high fire safety standards, such as the marine, cruise and construction sectors, then our flame retardant masterbatches are a valid answer to the needs of these sectors. If integrated into plastic, in fact, they can slow down or completely prevent the spread of flames in the event of a fire, thus helping to increase the level of protection and safety;
- Lubricants and Antiblocking: for those who don’t know, blocking is an inconvenience characterized by unwanted adhesion between the surfaces of plastic films. To avoid this, we offer our masterbatches with lubricating agents and antiblocking, additives specially designed to reduce friction and facilitate the sliding of materials. The result? Improved production efficiency and higher quality of the finished product;
- Blowing Agents: if you want to reduce the weight of your products, or obtain particular aesthetic effects, know that our masterbatches with blowing agents can open the doors to infinite possibilities as creative as they are functional, offering original and super customized solutions;
- Anti-fog/Anti-dew: those who work in the agricultural filmmaking sector, food packaging, body shops or greenhouses, know perfectly well that the formation of condensation can seriously compromise the transparency and functionality of a plastic product. By using our anti-fog masterbatches, it is finally possible to prevent the annoying formation of dew, with the aim of ensuring excellent visibility and, of course, excellent quality of your products.
But there’s more, because we at Gaypa also provide the One Pack Line: with a single super-concentrated granule, you will have everything you need to color your products and improve their technical performance. It is an “all-in-one” solution in which the additives work in perfect synergy with the dyes to give you the best possible result without having to weigh and dose each individual component separately. Not only that, because in line with our tailor-made approach, you can get different variants of the same color with different additive packages, enjoying unprecedented flexibility !
Applications of additive masterbatches
One of the main characteristics of our additive masterbatches is versatility, which allows us to offer ourselves as a reliable partner in numerous industrial sectors, first and foremost food packaging: in fact, we offer solutions that guarantee maximum food safety, meeting the most stringent EU and non-EU regulations and, at the same time, prolonging its shelf life and enhancing its visual impact on the shelves.
If you operate in the cosmetics sector, our additive masterbatches allow you to create attractive packaging, with vibrant colors and with functionality that enhances every single product from the first glance; if, on the other hand, you work in the automotive sector, we guarantee high resistance, durability and aesthetic finishes of the highest quality.
Not to forget the construction sector, where plastic materials with specific properties such as resistance to weathering, thermal insulation or flame retardancy are required, and the naval sector, for applications that require materials resistant to corrosion, salt water and often extreme marine conditions.
Our additive masterbatches are also extremely useful in the agricultural sector, in particular in the production of protective films, sheets for greenhouses and irrigation systems that can resist UV rays and atmospheric agents, as well as in electronics, for all those components that must ensure electrical insulation, antistatic protection and heat dissipation.
And finally, we are a reliable and effective partner also in the medical sector, contributing to the production of devices and packaging that require high standards of hygiene, biocompatibility and sterilization and maximum product preservation.
Other products tailored to you
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The color tailored to your success
Are you looking for an effective solution to give your products a homogeneous and long-lasting color, as well as specific performance? Our team is always ready to answer all your questions, listen to your needs and guide you in choosing the additive masterbatches that best suit your wishes.
Contact us for personalized advice: the masters of color are at your complete disposal to support you in achieving your goals!